Advancements in Motion Amplification®
Join us for this look into the latest advancements in Motion Amplification® technology that enhances subtle motions, making them visible to the naked eye. A brief overview will be followed by real life examples of utilizing this non-contact method of scalar data collection together with a visual analysis component. A key advancement in this technology is the integration of true modal analysis capabilities. A method of inspecting a shaft to see the impact of nonsynchronous motion will be demonstrated, as well as a method of continuous monitoring that triggers video and data recordings to pinpoint previously nebulous problems. The session will focus on applications of the technology to a wide range of fields such as product design, structural testing and machinery fault diagnosis.
Presented by: Darin McDaniel, Senior Training Manager, RDI Technologies
Advantages of visual inspections with case studies.
The intent of the presentation is to show examples of pre-failure items found onsite during a visual inspection of the motor and drivetrain. I will show examples of blocked air filters, blocked air-cooling ducts, damage due to loss of oil in sleeve bearing motors, examples of what discolored oil could be a sign of, and examples of listening to changes in sound that could be a precursor to a motor failure. I will also go into the associated costs if these findings are not acted upon. I will discuss the importance of predictive maintenance but will also talk about the things that predictive maintenance technologies cannot tell you.
Presented by: Bob Bolhuis, Business Development Manager, Motors & Equipment Management, HECO
Bearing Failures - How to Prevent Them from Occurring Again
"You’ve heard a noise (clunking, whining or squealing) coming from your equipment or motor. Or you’ve taken a vibration reading and the results show that a component is due to fail. Or you experience a catastrophic failure and your machine grinds to a halt. Your maintenance techs tear it apart and find that the bearing failed. When that happens, what can be done to ensure that the same failure doesn’t occur again?
Fortunately, when a bearing fails, there is typically evidence that is left behind that allows you to determine WHY it failed. By understanding the causes behind bearing failures, your repair or maintenance technicians can take steps that will increase the mean time to failure of bearings in your equipment. The instructor will present slides and failure samples that can be examined by the class attendees, so that they will be better prepared to recognize types and causes of bearing failures that they will encounter in the field, and how to prevent them from occurring again."
Presented by: John Masek, Sr. Vice President, Bearing Service, Inc.
Design and Application Specifics of Vertical AC Pump Motors
Overview of the design features that make Vertical AC Motors special and specifically suited for pump applications.
Presented by: Esteban Nangullasmu, Director of Product Management, Wolong Electric America
Do’s and Don’ts of Shaft Repair
An in-depth look at many different processes and procedures of rotating equipment shaft repairs and how the affect uptime and long-term cost.
Presented by: Luke Timmer, Operations Manager – Kalamazoo Service Center, HECO
Do you know how much it costs to operate an Electric Motor?
The presentation creates an awareness of operational costs and its impact on a company's overall cost of operation vs purchase price. It also provides suggestions for energy savings by using a VFD or by purchasing the highest-efficiency motor you can buy.
Presented by: Terry Thorne, Business Development Specialist, HECO
Electric Motor Failures – statistics, data, & what to do next!
This presentation will review and analyze failure data pulled from HECO’s TracRat system where electric motor failure types and causes are tracked and trended. This presentation will show an analysis of the data across all of the motors that HECO has seen over the past few years. You will be able to see where motor issues are occurring, and we will then dig into what could be done to help prevent them. How do you compare to this data? Come to the presentation and find out!
Presented by: Bob Bolhuis, Business Development Manager, Motors & Equipment Management
HECO Pump Repair Capabilities & Mechanical Seal Selection
This presentation will start with an overview of what HECO Kentucky has experience and expertise repairing (vertical turbines, process pumps, submersibles, positive displacement) and then will transition into discussing types of mechanical seals and choosing the right one for your application
Presented by: Isaiah Willis, Operations Manager – Kentucky Service Center, HECO
Medium Voltage Motor Installation Considerations
An overview of Electric Motor Start-up and Maintenance recommendations for Medium Voltage Induction Motors
Presented by: Scott Grant, Business Development Manager, Wolong Electric America
Modernizing Motor Control Systems
This presentation will cover bringing non-controlled and minimally controlled motor starting systems into the modern age using VFD’s and Soft Starters. Touching on safety features, cost savings, system integration and how to keep current systems running optimally. Section 1-Most used control systems IE: VFD/Soft Start/ATL/contactor; Section 2-Cost savings with soft starters and VFD’s compared to ATL/contactor; Section 3-Safety Features soft starters and VFDs; Section 4-Updating/PM existing control systems
Presented by: Matt Moss, Motor Control Leader, HECO
Motor Application Engineering 101
Ever wondered how your motor vendor arrives at the options presented to you? This session will explain the basics of motor application engineering; including the important performance characteristics you need to know for common industrial applications. Come learn how motors are designed for your application to put more power in your hands.
Presented by: Blake Bailey, President & Engineer, designmotors
Optimizing Electronic Equipment Lifespan: Embracing Repair, Reuse, and Remanufacturing for a Sustainable Future
The circular economy for electronic equipment emphasizes minimizing waste and optimizing resource use through repair, reuse, and remanufacturing. By extending the lifespan of electronic devices, it reduces the need for new resources and mitigates environmental impact. Key principles include value retention, resource stewardship, and systemic thinking, ensuring electronic components are efficiently used, recovered, and repurposed. Implementing this approach involves enhancing processes for refurbishment and remanufacturing and fostering collaboration across the value chain. This strategy supports sustainable development, reduces e-waste, and promotes long-term environmental and economic resilience.
Presented by: Mike Fitzpatrick, President/Owner, PSI Repair Services, Inc.
Recruiting and Retaining Women in Manufacturing and The Electrical Apparatus Industry
Why and how companies should recruit and retain women in their environments. The value of women in your environment.
Presented by: Tracy Queen and Jason Trimarchi, CFO & GM, Director of Sales Development ICC International
SCADA & Cyber Security - Am I really a target?
In this session, we will provide a brief overview of SCADA (Supervisory Control And Data Acquisition) versus Data Systems and their role in todays industry, followed up by a discussion why you should be worried about Cyber attacks on your OT (operational Technology) systems. OT systems have long been overlooked in Cyber attack prevention, but the bad actors haven’t overlooked it.
Presented by: Lawrence West, Sales Engineer, Perceptive Controls, Inc.
Sensors, IOT, AI: How Do I Find Value Within The Data?
We are in an age where we are provided with more knowledge and information than we have ever had. We have innovations such as sensor technology, AI, IOT devices, and the internet at our fingertips. And yet, despite all this information, many companies find it challenging to decipher what information is truly important to their operations. How do we find value with the vast numbers of tools and data provided to us in today’s industrial world?
In this session, we’ll walk through today’s technologies and the value that can be found within them. We’ll walk through how sensors, IOT, and AI are impacting our day-to-day operations and how we can use them to make informed business decisions. Lastly, we’ll walk through real-life vibration data and discuss the insights found from HECO’s Apollo remote condition monitoring program. We’ll look at how an analyst sees the data and makes practical decisions based on experience and knowledge. This will include examples of faults found and savings made with the insights from IOT sensors backed by AI.
Presented by: Luke D. Clark (Senior Program Manager, APOLLO IOT) and Theo Wachowski (Reliability Engineer), HECO
Stop Over-heating (Killing) your Bearings with Poor Lubrication Practices
The engineering that goes into manufacturing the world’s best bearings makes them nearly indestructible and when they are maintained properly, they often outlast the assets they support. But many organizations use archaic, calendar-driven re-lubrication techniques that result in bearings that fall short of their engineered lifespan. New techniques use ultrasound as a guide to achieve optimal grease replenishment while reducing thermally induced degradation.
Presented by: Adrian Messer, U.S. Operations Manager, SDT Ultrasound Solutions
The Hidden Opportunity of Planning and Scheduling
Doc Palmer shares spectacular real-life results from great planning and scheduling programs. Palmer explains why they work so well to avoid the all-too-common industry aggravations of planning and scheduling. Great programs run planning with imperfect job plans as a Deming Cycle and fully load schedules to defeat Parkinson’s Law. Because these two concepts are unusual, everyone misses them. But that simple hidden opportunity gives us an easy competitive advantage.
Presented by: Doc Palmer, Author of McGraw-Hill’s Maintenance Planning and Scheduling Handbook, Richard Palmer & Associates, Inc.
The Hidden Value of Effective MRO Inventory Management
Equipment doesn't fail, parts do. However what we stock, how we manage inventory and effort we put into supporting systems is almost always an after thought. This presentation focuses on why effective inventory management matters, what it takes to get it right and where to focus to start making improvements.
Presented by: Andrew Jordan, Managing Director, Xtivity Inc.
What are some alternatives to Hard Chrome?
A coating solution that is better than hard chrome? You Bet! HTS Coatings has developed a new coating product that is entering the market as a direct competitor to hard chrome ONLY better! We will be discussing the benefits of this coating.
Presented by: Jason & Ashley Hunsaker, Founders, HTS Coatings
What is Vibration Analysis, what can it tell you, and how to field correct some of the issues
In this presentation we will go over the basics of Vibration Analysis and several of the key issues that can be identified. We will spend some time discussing proper set-up and procedures of how to field correct some of the issues.
Presented by: Jason Spettel, Director of Reliability, HECO
What is your Repair Strategy?
Repairing equipment (electronics, hydraulics and mechanical precision components) is a critical aspect of maintaining productivity and efficiency in various sectors. Equipment repairs, encompassing everything from automation systems and control panels to sensors, actuators, motors, pumps and spindles are integral to the seamless operation of manufacturing lines. When these systems fail, it can lead to significant downtime, which translates to substantial financial losses. Therefore, having a robust repair strategy in place is essential.
Presented by: Todd D. Breault, Director of Sales, PSI Repair Services Inc.
Winding Systems for Electric Motors
Join this session and learn about the different winding systems commonly employed in your industrial electric motors. We’ll explore the ways your motors’ windings are made, inserted, and insulated across various sizes and voltages. Coil construction methods, insulating materials, industry designations, and other key winding concepts that directly impact your machines’ reliability will all be explained, with time for your questions.
Presented by: Blake Bailey, President & Engineer, designmotors